Precision Extrusion Equipment · PLEXTRUD

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Dây chuyền đùn

Precision-configured extrusion lines for dip tubes and pen refill tubes -- tailored to your materials, dimensions, output targets, and local electrical standards.

Dip Tube Extrusion Line Pen Refill Tube Extrusion Line

Dòng sản phẩm

Dây chuyền sản xuất ống hút đầu bơm và
ống ruột bút

Dip Tube Extrusion Line machinery overview

Dip Tube Extrusion Line

Produces HDPE and LDPE dip tubes used in pump heads, trigger sprayers, lotion dispensers, and cosmetic packaging. Configurable outer diameter, wall thickness, and cut length -- matched precisely to your application.

  • Materials: HDPE / LDPE / PP
  • Applications: pump heads, sprayers, cosmetic packaging
  • Custom OD, wall thickness, and cut length
HDPE / LDPE Thành Chính Xác Auto Cut-to-Length
Pen Refill Tube Extrusion Line machinery overview

Pen Refill Tube Extrusion Line

Produces precision small-diameter tubes for ballpoint pen refills, gel pen cartridges, and similar stationery applications. Tight dimensional tolerances ensure consistent ink-fill performance and smooth writing experience.

  • Materials: PP / PE / POM / ABS
  • Applications: ballpoint refills, gel pen cartridges, stationery
  • Tight tolerances on ID, OD, and straightness
PP / PE / POM Tight Tolerance High Clarity Option

Tại Sao Chọn PLEXTRUD

Precision Equipment,
Complete Service.

Every line we supply is configured for your specific product, not a generic off-the-shelf machine. We coordinate the full process -- from selection to after-sales -- so you can focus on production.

Cấu hình theo thông số của bạn

Material, OD, wall thickness, cut length, output, voltage -- every parameter matched to your production requirements.

Chạy Thử Trước Khi Giao Hàng

Every line undergoes a trial run and sample confirmation at the factory before export. You approve the output before we ship.

One-Stop Export Service

Export packaging, sea or air freight, and customs documentation coordinated -- delivered to your port of choice.

Đào tạo & Hậu mãi

Đào tạo vận hành, cung cấp phụ tùng và hỗ trợ kỹ thuật liên tục. Chúng tôi luôn sẵn sàng sau khi dây chuyền của bạn đi vào hoạt động.

Remote & On-Site Support

Installation and commissioning guidance available on-site or via video -- whichever works best for your team and location.

Có sẵn OEM / ODM

Need a non-standard configuration or unique material? We can review the equipment design, material compatibility and custom line requirements with you.


Customization

Tube Dimensions, Output
& Line Configuration

We don't ship generic machines. Tell us your product specifications and production goals -- we configure the line accordingly.

Product Dimension Parameters

Outer Diameter (OD)

Custom OD matched to your pump head, sprayer, or pen cartridge fitting requirements.

Inner Diameter (ID) & Wall Thickness

Precision wall thickness control for consistent flow characteristics and structural integrity.

Cut Length

Automatic cut-to-length system configured to your standard tube length or multi-length production.

Straightness & Roundness Tolerance

Configured for tight straightness and roundness tolerances required by pen refill and precision dip tube applications.

Production & Equipment Parameters

Output & Line Speed

Line speed and output capacity configured to match your daily production targets and shift schedule.

Nguyên liệu thô

Screw and barrel design, temperature profiles, and die geometry optimized for your specific resin -- HDPE, LDPE, PP, POM, ABS, and others.

Voltage & Electrical Standards

Configured to your local voltage (220V/380V/415V/460V) and frequency (50Hz/60Hz). Suitable for all major export markets.

Color & Appearance Options

Color masterbatch feeding system available. Transparent, translucent, or opaque tube options supported based on your product requirements.

Need a non-standard configuration?

OEM / ODM custom cooperation is available. Tell us your requirements and we will coordinate a tailored solution.

Gửi yêu cầu

Quy trình sản xuất

Small Tube Production: From
Raw Material to Finished Tube

A complete small tube extrusion line integrates multiple precision stages. Here is the standard production sequence for dip tube and pen refill tube lines.

Nạp & Sấy Nguyên liệu

Resin pellets are loaded into the hopper. A dehumidifying dryer removes moisture to prevent bubble defects in the finished tube.

Extrusion & Plasticizing

The single-screw extruder melts and homogenizes the resin under precise temperature and pressure. Screw geometry is matched to the material.

Die Head & Tube Forming

Molten resin passes through a precision die head that shapes the tube's OD and ID. Die geometry is customized to your target dimensions.

Làm mát và định cỡ

The tube passes through a vacuum sizing tank and water cooling trough. This stage locks in the final OD and wall thickness with tight tolerances.

Haul-off, Cutting & Collecting

A servo-driven haul-off unit controls line speed. A rotary or planetary cutter cuts tubes to your specified length. Finished tubes are collected and stacked automatically.

Optional Add-on Modules

Depending on your product requirements, the line can be extended with: color masterbatch dosing unit, online diameter gauge, automatic bundling or bagging unit, and printing unit for length or brand marking.


Kiểm soát chất lượng

Sản xuất ống nhựa nhỏ:
Kiểm soát chất lượng

Quality control is integrated throughout the production process -- not just at the end. Here are the key checkpoints we apply during equipment configuration, trial run, and production.

Pre-Production Spec Review

  • Customer spec sheet verified against die and screw design before production
  • Material compatibility confirmed with extruder barrel and temperature profiles
  • Electrical configuration verified against customer's local voltage/frequency

In-Process Dimensional Check

  • Online OD measurement during trial run using digital micrometer or laser gauge
  • Wall thickness uniformity checked at multiple cross-section points
  • Cut length accuracy verified against customer's specified tolerance
  • Straightness checked on a flat surface reference plate

Trial Run & Sample Confirmation

  • Complete-line trial run conducted before shipment
  • Sample tubes produced and measured -- results shared with customer
  • Customer approves samples before line is packed for export
  • Video of running line available for remote customer review

Equipment Assembly Inspection

  • All major components inspected before assembly: extruder, die head, vacuum tank, haul-off, cutter
  • Electrical cabinet wiring and safety protection verified
  • Temperature control accuracy tested across all heating zones

Pre-Shipment Inspection

  • Complete line tested and running before disassembly for export packing
  • Export packaging inspected for transport safety -- anti-rust treatment, foam protection, wooden crate
  • Packing list, technical documents, and spare parts confirmed before container loading

Post-Installation Support

  • Remote or on-site commissioning guidance to verify line performance after installation
  • Operator training on process parameters, troubleshooting, and routine maintenance
  • Technical support available for production quality issues after startup

Xác nhận sản phẩm cuối cùng

Tube Dimensions &
Appearance: Sample Confirmation

Before shipment, we arrange structured dimensional and appearance checks of sample tubes and share the agreed results for your confirmation.

Dimensional & Functional Confirmation

OD / ID Measurement

Sample tubes measured with a digital micrometer or laser gauge. OD and ID values recorded and compared against your approved spec sheet.

Cut Length Accuracy

Multiple tubes measured for length consistency. Cut tolerance verified against your specified allowance (e.g., ±0.5mm or ±1mm).

Straightness & Roundness

Tubes checked on a flat reference plate for straightness. Cross-section roundness verified -- critical for pen refill tube fit into cartridge housing and dip tube insertion into pump heads.

Fit Test with Customer's Component

Where possible, sample tubes are tested for fit with a customer-supplied pump head, sprayer, or pen cartridge housing to confirm functional compatibility before shipment.

Xác nhận chất lượng ngoại quan

Độ Mịn Bề mặt

Tube outer surface inspected for roughness, die lines, or melt fracture. Inner bore checked for smoothness -- critical for ink flow in pen refill tubes.

Transparency & Clarity

For transparent or translucent tube products, clarity and haze level are visually assessed. Bubbles, cloudiness, or black specks are rejection criteria.

Color Consistency

For colored tubes, color uniformity along the tube length and batch-to-batch consistency are verified against your approved color standard or Pantone reference.

Chất lượng Đầu Cắt

Both cut ends inspected for burrs, deformation, or angled cuts. Clean, square ends are required for proper assembly into pump heads, sprayers, and pen cartridge housings.

How We Share Results With You

Measurement data, photos of sample tubes, and a short video of the running line are sent to you via email or WhatsApp. You review and confirm -- or request adjustments -- before we proceed to export packing.


Cách chúng tôi làm việc

Dây chuyền ống nhựa nhỏ:
Đặt hàng, chạy thử và vận hành

Inquiry & Consulting

Send us your product type, material, dimensions, output target, and local voltage. We review your requirements and recommend the right line configuration.

Line Design & Quotation

We prepare a detailed line configuration and quotation. Once confirmed, production and assembly proceed to the approved specifications.

Trial Run & Confirmation

Trial run conducted, sample tubes produced and measured. Results shared with you for approval before export packing begins.

Export, Install & Support

Export packaging, shipping, and customs documents handled. Installation guidance, operator training, and after-sales support provided after delivery.

Dịch vụ sau bán hàng & Bảo hành

Thiết bị được bảo hành một năm kể từ ngày khách hàng nhận hàng. Trong thời gian bảo hành, trục vít, thùng gia nhiệt, động cơ và biến tần thay thế được cung cấp miễn phí cho các hư hỏng được xác nhận là do lỗi vật liệu hoặc sản xuất.

Hao mòn thông thường, thay thế định kỳ các bộ phận hao mòn và hư hỏng do vận hành không đúng cách không thuộc phạm vi bảo hành miễn phí.

Trừ khi có thỏa thuận khác bằng văn bản, chi phí vận chuyển quốc tế cho phụ tùng thay thế do khách hàng chịu. Việc có cần trả lại phụ tùng bị lỗi hay không, phương thức trả lại và chi phí liên quan phải được xác nhận trước khi giao hàng. Vui lòng không trả lại phụ tùng hoặc thiết bị mà không có xác nhận trước.

Cung cấp phụ tùng dài hạn và tư vấn kỹ thuật vẫn sẵn có sau khi hết hạn bảo hành. Chi phí cho phụ tùng và các dịch vụ khác ngoài phạm vi bảo hành miễn phí được xác nhận riêng.


Sẵn sàng Bắt đầu?

Configure Your Small Tube
Extrusion Line Today.

Tell us your product, material, and output requirements. We'll respond with a tailored line recommendation and quotation -- no obligation.

  • Configured to your material, dimensions, output & local voltage
  • Chạy thử & xác nhận mẫu trước khi giao hàng
  • Hướng dẫn lắp đặt, đào tạo vận hành & cung cấp phụ tùng
  • OEM / ODM custom cooperation available
Liên hệ với chúng tôi

Request a Small Tube Extrusion Line Quote

Tell us your product type, material, dimensions, and output requirements. We'll respond with a tailored recommendation and quotation.

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